Crooked Willow Racing Intercooler Install Status
It's ALIVE!: Day Five
Polishing and Reassembly



After receiving *TWO* damaged ducts from CWR I finally got a good duct. Although this one wasn't trimmed to fit the IC. Enter one handy dandy Dremel Tool. The edges I finished with door edge guard to help sealing of the IC and to avoid delamination of the CF edges over time.

A tricky corner.

Finished side cut

The IC duct opening also had to be shortened by a final 5 inches. Finished opening shown.

Test fit of the IC in the duct that I cut. Oops is that AST now polished?

Test fit of IC.

Finished IC duct inlet in position in the nose.

The finished AST bracket. Polished and with foam padding for the AST to bracket interface.

Another angle of the bracket. The additional upper piece was retrofitted to bring the AST up to the stock height relative to the filler neck. Thus correcting an oversight when constructing the original bracket.

With the, now polished, AST installed and all plumbing hooked up.

The other side of the AST.

Close-up of the mini clamp I fabricated to position the upper AST return hose. I like little touches like this, to me it's all in the details. The mini clamp and AST as an assembly are held in place on the bottom end by a single large zip tie - the one of only two I used during this entire installation process.

Not happy with the **BLUE** carbon fiber cover CWR supplied me with I decided to make an interim cover until CWR sends me a black CF cover. Basically just aluminum flashing with rolled edges cut to fit. Check out the bar codes on the PVC elbows! Very ghetto.

Another angle of the CAI cover. The copper "T" air pump connector has also now been replaced with a more suitable part.

And the completed IC outlet side assembly. The left side piping is to be fabricated within a week or so - more pictures to come.

Another angle.



For Day One of the CWR install effort

For Day Two of the CWR install effort

For Day Three of the CWR install effort

For Day Four of the CWR install effort

For Day Six of the CWR install effort



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This page last updated April 24, 2002

Disclaimer: All images contained on this page are the sole property of C. Regan